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Door Hinge Rebuild - Continued
1947- 1955.1 Chevy/GMC Specific
Pined Door Hinge - General for All Trucks

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HRB5.gif (79964 bytes)Most of the kits offered have oversized pins.  You should make sure of this before purchasing your kit.  A stock pin will not take up the wear areas and does not offer any improvements to the original design.

In the photo (right) we checked the new pin size in order to select the correct drill bit size.  In this case, we selected a bit 1/64" larger than the pin.  We used the same method to select a drill bit for the bushing hole.

Next, the hinge is placed into a vise, were it is aligned vertically to assure a straight hole.  If you don't take the time here to align your work, it will be seen when the door is hung.   Also, the proper operation of the hinge will be effected as well.

HRB6.gif (34529 bytes)The first hole drilled will be for the pin.  Two more drilling operations will be needed to counter-sink the bushing into the hinge.   Counter-sinking is accomplished by measuring the bushing height and counter drilling the hinge hole on both sides to that depth.  This will allow the bushing be inserted into the hinge with only the pivot point resting above the hinge surface.

In the photo (right) you can see the results of the drilling operation.  The pin and bushing have been partly assembled to show the counter-sinking process in its completed form.

In this same photo you will see the one of the spring holes below the pin hole.  There are two "C" type springs that will need to be replaced when re-assembling the hinge.

HRB8.gif (34710 bytes)Below in the photo you will see 2 items that look like washers.  One of these items is a original pivot point which is suppose to be spot welded to the hinge frame.  A few of these pivot points had broken loose and need to be welded back into place.

The other item is a replacement pivot which we cut from a piece of 3/16" plate stock. It will replace one the missing pivots.  After the pivots are replaced, the hinge frame is drilled to the new pin size and made ready for assemble. [more]

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