Manual Transmission Temperature Gauge
 
This is one of those obvious, but easily missed type things. I've had this gauge for years, and have always watched the tranny temperature. Not that it's kept any from actually breaking, but... oh well. Oil will start to break down and 'coke' after it gets hot. It will end up being a sludge in the bottom of the case, and won't lubricate worth a (expletive omitted). Towing a trailer will heat up a manual just like an automatic transmission, although not nearly as much. But, if they aren't watched, running lower gears while pulling that 25' prowler up Monarch Pass NM, (worst one I've ever towed anything up) may cook it for good. The friction of the reduction gearing will create quite a bit of extra heat. They will usually cool back down when in direct again though. If the temperature runs high while in direct, start looking for a replacement tranny.
 
 
The gauge on my dash. (the round black one) It's a SunPro oil temperature gauge with integrated sending unit. Reads from 100 to 340 degrees. 
 
The most I've had the Lev-O-gage read is 30 degrees. We were South of Bend, OR on USFS roads near China Hat. We ran up the side of a bank to make room for two other hunters as they went by the other way while half hanging over a cliff edge. My nephew, Schuyler, clawed the seat cushions while trying to get out the driver's window over the top of me on the uphill side! Guess he didn't like looking at the ground out of his side window! Can't say as I blamed him either ~ I almost followed him out. 
  
Works good on cornering too. If you can turn a corner and keep the indicator ball 10 degrees or less, your coffee cup won't slide off the dashboard and splat on the passenger door!
This is the sending unit. I made an adapter from brass fittings and replaced the tranny's oil fill plug with it. To add oil, remove the temp probe, then the brass plug assembly. The probe only protrudes into the transmission about 1/4". The probe measures the oil's temperature as it's flung around inside the case. If a bearing starts failing, you'll know it from watching the gauge on the dash.
I've always figured it's time to pull over and let it rest if it gets much over 250 degrees. The SM-420 4-speed runs about 130 degrees when running long periods at 70 MPH on the freeway.
 
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